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Heavy Industrial 1000A/1250A ARC Welding Power Supply IGBT Module - China Suppliers & Factory Solutions
Detailed Information
Areas of Application
Air carbon arc gouging does not depend on oxidation, making the process suitable for various metals. Typical application includes back gouging, removal of excess weld metal, removal of internal or surface defects, and preparation of bevel edges for welding.
The technique is used across various industries, including:
- Construction
- General repair
- Maintenance purpose
- Mining
- Metal fabrication and casting finishing
- Chemical and petroleum technology
Advantages Of Air Carbon Arc Gouging
- The process can gouge almost all common metals
- The process is five times faster than chipping
- The temperature of the area around the cut metals does not reach the maximum as the molten metal is quickly removed by air-jet after melting
Main Features
- All movements adopt the latest and mature IGBT full-bridge inverter technology.
- Special welding machine for carbon arc gouging, high power, duty cycle up to 100%.
- Soft switching IGBT inverter technology, small welding spatter and beautiful welding seam formation.
- Four IGBT modules, reliable operation.
- Acid/alkaline electrodes, stainless steel electrodes for stable welding.
- Complete undervoltage, overcurrent, overheating and other protection functions, safe and secure.
- Accurate digital display current preset, easy and intuitive operation.
- Standard three-proof design, suitable for various conventional harsh environments, simple and convenient to operate.
Working Connection Diagram
Product Parameters
| Model | ZX7-1000 | ZX7-1250 |
|---|---|---|
| Input Voltage | AC 380V | AC 380V |
| Input Frequency | 50Hz/60Hz | 50Hz/60Hz |
| Rated Input Capacity | 62.5Kva | 82.8Kva |
| Rated Input Current | 95A | 126A |
| No Load Voltage | 102V | 105V |
| Rated Output | 630A/44V | 630A/44V |
| Output Current | 30-630A | 30-630A |
| Rated Duty Cycle | 60% | 60% |
| Efficiency | 80% | 80% |
| Insulation Class | F | F |
| Shell Protection Grade | IP21S | IP21S |
| Suggested Electrode Max. | Φ2.5-6.0mm | Φ2.5-6.0mm |
| Dimensions | 680* 365* 960mm | 680* 365* 960mm |
| Weight | 87Kg | 87Kg |
Installation Attentions
♦
Input voltage: 380V AC±10% 50/60Hz
♦
Input cable: ≥16mm²
♦
Power switch: 150A
♦
Output cable: Dual 50 mm² length: ≦50m
♦
Ambient temperature: -10℃~+40℃
♦
Usage condition: No blocked on air inlet & outlet. No sunlight exposure. Pay attention to dust prevention.
Standard Accessories
1x Electrode Holder
1x Ground Clamp
1x Welding Mask
1x Brush/Hammer
Optional Accessories
Welding Helmet
Welding Gloves
Electrodes E6013
Lift TIG TORCH
Frequently Asked Questions
What materials can be processed with air carbon arc gouging?
Since air carbon arc gouging does not rely on oxidation, it is highly versatile and suitable for gouging almost all common metals. Typical applications include construction, mining, general maintenance, metal fabrication, and casting finishing.
How fast is the air carbon arc gouging process compared to traditional methods?
The air carbon arc gouging process is highly efficient and is approximately five times faster than traditional mechanical chipping methods.
Does the process damage the surrounding metal due to extreme heat?
No. The temperature of the area surrounding the cut metals does not reach its maximum limit because the molten metal is rapidly blown away by the air-jet immediately after melting.
What are the power and cable requirements for installing this machine?
It requires an input voltage of 380V AC±10% (50/60Hz), an input cable of ≥16mm², a 150A power switch, and dual 50 mm² output cables (maximum length of 50 meters).
What safety and protective functions does the IGBT inverter technology offer?
The mature IGBT full-bridge inverter technology provides soft-switching operation, small welding spatter, and comprehensive safety protections including undervoltage, overcurrent, and overheating protection features.
What environment is suitable for operating the welding machine?
The machine features a standard three-proof design suitable for harsh environments. However, it should be kept in a temperature range of -10℃ to +40℃, with no blockages at the air inlets and outlets, no direct sunlight exposure, and proper dust prevention measures.